Project Sea-Volt: Converting a Sailboat to Electric

The Workshop

Project Sea-Volt: Converting a Sailboat to Electric

The journey of ripping out a diesel engine and embracing a silent, sustainable electric propulsion system.

The heart of my classic C&C 35 sailboat was a noisy, smelly, and unreliable diesel engine. The decision to convert to electric was driven by a desire for silence, simplicity, and sustainability. This project, "Sea-Volt," is a complete documentation of that transformation. It's more than just an engine swap; it's a complete systems overhaul. This series chronicles the entire process, from the initial energy audit and battery bank calculations to the physical removal of the old engine, building the custom motor mount, and wiring the new electric motor. We'll dive into the nitty-gritty of battery chemistry (LiFePO4 vs. lead-acid), solar charging integration, and the joy of sailing silently out of the harbor for the first time. This is a story of engineering, problem-solving, and redefining what a sailboat can be.

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Project Timeline

Phase 1

The Deconstruction

Removing the old, loud diesel engine and cleaning decades of grime. A messy but necessary first step.

The Deconstruction

Phase 2

Motor & Mount

Fabricating a custom mount and installing the new electric motor. Precision engineering was key.

Motor & Mount

Phase 3

Battery Bank & BMS

Designing and installing the LiFePO4 battery bank and the critical Battery Management System (BMS).

Battery Bank & BMS

Phase 4

Maiden Voyage

The first silent departure from the slip. A successful test of the entire system under load.

Maiden Voyage